Catalysis Sciences & Engineering, Invited lecture
CE-021

Sustainability by Process Design – Development of a 3-Step Domino-Sequence en route to buprenorphine

T. Debnar1, D. Petzold1
1Siegfried AG, Untere Brühlstrasse 4, 4800 Zofingen, Switzerland, E-Mail: thomas.debnar@siegfried.ch

Buprenorphine, a semisynthetic opioid, is widely used for both pain management and opioid dependence due to its unique pharmacological profile. Acting as a partial agonist at µ-opioid receptors and an antagonist at κ-opioid receptors, it offers a safer alternative to traditional opioids, with reduced risks such as respiratory depression and longer-lasting effects.

A new, second-generation (2G) synthetic process for producing buprenorphine has been developed, significantly improving upon the first-generation (1G)1 method. This optimized process incorporates an efficient three-step domino sequence, resulting in a higher overall yield (42% vs. 24%), fewer synthetic steps (10 vs. 17), and substantial reductions in raw material use, energy consumption, and waste generation (50% less waste). These advancements enhance both economic and environmental sustainability in buprenorphine production.

[1] Bentley, K. W. US 3, 433, 791,1969.